Efficient Sugar Processing with Sivtek Vibro Separator
Overview
This well-established company has been producing high-quality sugar products for over 75 years in India. Its range of products includes white sugar, brown sugar, and specialty sugars that are popular both domestically and internationally. In addition to sugar production, the company is also involved in producing ethanol, power, and industrial gases with a strong focus on sustainable and eco-friendly practices.
The company’s foundation invests in social and community development initiatives, focusing on healthcare, education, skill development, and community infrastructure development. With a strong reputation for quality and customer satisfaction, this company has achieved success in both business and social endeavours’
About the product:
Sugar is a sweet, crystalline substance that is widely used in food and beverage production, as well as in household consumption. White sugar, the most commonly used sugar, is produced by refining raw sugar to remove impurities such as molasses, fibre, and minerals. It is a versatile sweetener that can be used in a variety of applications, from baking to coffee and tea sweetening. Brown sugar, on the other hand, is a less refined version of sugar that contains molasses and has a slightly different taste and texture than white sugar. It is often used in baked goods, sauces, and marinades to add a rich, caramel flavour.
Specialty sugars are sugars that have specific properties or flavours, making them suitable for specific applications. Powdered sugar, for example, is a finely ground sugar that is often used in baking and confectionery. Demerara sugar is a type of raw cane sugar that is less refined than white sugar and has a larger grain size and a natural caramel flavour. It is often used in sweetening beverages and in baking.
Milk of lime, also known as lime slurry or slaked lime, is a mixture of quicklime (calcium oxide) and water. It is used in a variety of industries, including sugar manufacturing, as a clarification agent to remove impurities from raw sugar juice. Milk of lime works by raising the pH of the juice, causing impurities to coagulate and settle out. It is also used in water treatment to adjust the pH of the water and in construction as a binding agent in mortar and plaster.
Requirement & Challenges
The customer in question had been using machines from one of our competitors in India for the processing of sugar and milk of lime. However, during the course of their operations, they encountered several challenges that hampered their productivity and profitability. The most notable of these challenges was the lack of proper service and installation of the machines, which ultimately led to a host of problems.
One of the key issues that the customer faced was the failure to achieve the expected output from the machines. This was likely due to the fact that the machines were not installed correctly, or that they were not being serviced regularly to ensure that they were functioning optimally. As a result, the customer was unable to meet their production targets, which had a negative impact on their overall business performance.
In addition to the problem of low output, the customer also experienced product loss due to the inefficiency of the machines. This may have been caused by the machines’ inability to properly process the sugar and milk of lime, resulting in wastage or spoilage of the product. This further compounded the customer’s challenges, as they were not only unable to produce the expected quantity of product, but they were also losing product due to the inadequacy of the machines.
Overall, the challenges faced by the customer underscore the importance of proper installation, maintenance, and servicing of industrial machines. Without these critical processes in place, machines are likely to underperform, which can have a significant impact on a company’s bottom line. As a result, it is essential for companies to work with reliable and trustworthy partners who can provide high-quality machines and support services to ensure optimal performance and productivity.
Solution
The customer approached Galaxy Sivtek for a solution. Our team from the North Technical Centre visited the customer’s facility and conducted a thorough examination of the entire process. This was done to identify the root cause of the problems and to develop a customized solution.
Based on the data collected during the examination, our team recommended the use of 6 Sivtek Vibro Separator® machines for the processing of sugar and related applications. These machines were carefully selected based on their efficiency, reliability, and ability to handle the specific requirements of the customer’s application.
The Sivtek Vibro Separator® machines are known for their superior performance and accuracy in the screening of various materials. They are designed to provide consistent and high-quality results while being easy to operate and maintain.
With the use of these machines, the customer was able to overcome the challenges they were facing during the processing of sugar and milk of lime. The Sivtek Vibro Separator® machines were able to achieve the desired output with minimal product loss, ensuring maximum efficiency and productivity.
In conclusion, the recommendation and installation of the Sivtek Vibro Separator® machines were instrumental in solving the challenges faced by the customer. It demonstrated our commitment to providing customized solutions that meet the unique needs of each customer while ensuring maximum efficiency and productivity.
Results
The customer was extremely satisfied with the customized solution provided by Galaxy Sivtek. Our team ensured that the installation was done with the utmost care and attention to detail, and the machines were calibrated to the specific needs of the customer’s application. Additionally, our after-sales service team was always available to address any concerns or issues faced by the customer. This level of service and support helped to build a strong relationship of trust and confidence between the customer and Galaxy Sivtek.
