When it comes to edible oil, it is one of the most common and highly consumed products. From manufacturers to retail sellers, all deal with refined edible oil to sustain their business. When so many businesses and industries, rely on this crucial product, the demand for it is enormous.
But to sustain and make the most advantage of this huge demand you need to have a filtration infrastructure that can process your edible oils precisely while allowing you to increase your output over time. If your filtration infrastructure cannot meet these qualitative and quantitative demands, it will be difficult for you to sustain your business in this ever-so-competitive market.
In order to make their businesses capable for that, successful edible oil manufacturers are revamping their filtration infrastructure and appointing more advanced machines to meet their demands.
What are the advantages of employing an advanced edible oil filtration system?
As the demand for edible oils is so enormous, only the companies that can provide the most refined edible oils will be able to succeed in this extremely competitive market. If your oil is impure or degraded in flavour, your products will not sell.
In such a scenario, incorporating an advanced and fully automated filtration infrastructure can be of great advantage to your company. Here are some ways in which advanced oil filtration systems can help your business expand:
Removes impurities from the oil quickly
As diverse as there are edible oils, each one comes from a different source and is filled with undesirable particles which need to be removed. While some are mixed with animal fat, others are filled with sand and other impurities that might come from the produces. With the latest, filtration machines, you can easily remove these unwanted impurities from the oil and provide you with the most refined edible oil.
Makes your oil more refined and pure for consumption
The more advanced and latest filter machines provide you with an amazing amount of control over how the oils are being purified and what kind of impurities you want to remove from the mixture. This makes them very adaptable to whichever kind of oil you are processing. No matter the raw material, the filtration system will remove all undesired substances that you want to remove from the oil. They produce pure, and uncontaminated finished products every time.
Reduces operation costs
While the traditional and old filtration machines take up a lot of time to remove unwanted impurities from the edible oils, the more advanced filtration machines can cut down this time drastically. This can also significantly reduce your operational costs, as you won’t have to run the filters for a longer period. Furthermore, they also require less manpower which can further reduce your expenses.
Avoids flavour degradation
The flavour components in any oil are very fragile and delicate. If you process them in an environment which is very hot or rugged, you endanger the oil to degrade its flavour and become tasteless. Whereas, these advanced automatic filters provide you a cool and favourable environment which prohibits from the raw materials losing their distinct flavour.
In comparison to traditional filtration methods which require bags and cartridges, a self-cleaning filter can reduce the processing time and waste generation. They reduce any kind of duplicity in removing the debris and can function tirelessly for a long period. This also increases your efficiency in filtering more oil in a short span of time.
Increases your production capacity
Not only do they allow you to process and filter your oils more efficiently, these advanced solid-liquid separators can also drastically increase your capacity to process the oil and increase your output over time. This way, you can expand your supply and allow your business to adapt to the dynamic demands of the market.
How our machines can help you
Understanding this underlying requirement of the edible oil industry, Galaxy Sivtek offers you a wide range of filtration machines that can provide you with the most optimal filtration performance. They can process bulk quantities in a short span of time and give you the highest level of purification which lives up to the standard of your brand.
Amongst an array of different filtration machines available with us, two of them have shown the most remarkable performance when it comes to removing impurities from edible oils:
1. Self-Cleaning Filters
Providing optimal filtration of liquid substances, the SIVTEK Self Cleaning Filter is designed to efficiently strain watery applications as well as highly viscous substances. Its automatic filters can eliminate suspended and unwanted particles present in the substance with utmost precision.
Working on Delta P's principle, its automatic self-cleaning filters are designed to regulate pressure difference for the continuous filtering process automatically.
There are numerous reasons why SIVTEK Self Cleaning Filters are amongst the best in the market, but the most impressive property of our product is the 24X7 capacity to process the substance continuously. Where conventional filters require you to manually remove the mesh and clean them, our self-cleaning filters are embedded with pneumatic actuators that intuitively clean the mesh when it is necessary.
Unique Features of Sivtek Self Cleaning Filters
- Hygienic Filtration: The self-cleaning filter comes with a cleaning disk that accumulates the particles and residues from the periphery of the basket.
- Plug and Play Function: The ‘Plug and Play Function’ of the machine automatically controls cylinder strokes which rotates the cleaning disk and removes the contaminants on the filter.
- High Flow Filtration: While being able to process for a long period, the self-cleaning filters can also handle high flow filtration while maintaining its accuracy. It can drastically reduce your production time and give you the purest oil repository.
- Lower Maintenance: With most of the processes being automated, it is considerably easier to maintain and clean this machine.
- Fully automatic: The ingenious and automatic self-cleaning filters are capable of functioning without any human intervention. They can precisely filter the oils the way you want.
2. Sivtek Vibro Separator
Acclaimed as one of the most optimum and efficient gyro separators available in the market, Sivtek’s ingenious Vibro separator is made with the combined knowledge and experience of over a decade. It provides an excellent vibratory filtration process which is equipped in filtering all kinds of edible oils. No matter the raw material, our vibratory separator can refine it to the purest form. The machine is also capable of scalping, de-dusting, and gradation settings to make it more adaptable for you.
The reason why Sivtek Vibro Separator is revered in the food and beverage manufacturing industry is because of its efficient and economical solutions for all kinds of filtration purposes. The ingenious design of the machine provides precise results every time and provides a higher calibre in gradation. Its smooth and secure operating experience makes it the best alternative for screening edible oils in the market.
From drastically increasing your filtration capacity to providing 5 different gradations in one single process, this amazing vibratory screen separator is packed with vivid advantages. The robust woven mesh which is embedded in the machine makes it last longer and continuously process edible oils for a longer period.
Unique Features of Sivtek Vibro Separator
- Robust Design: The Sivtek Vibro Separator is made with a robust design that uses high-quality stainless steel and provides a smooth finish.
- Changeable Lead Angle: The lead angles on the machine are changeable, which can be adjusted up to your desired screening requirements.
- Smooth mesh Changing: The Vibro separator is endowed with various mesh changing clamps that make the process easier and more efficient.
- Powerful Vibratory Motor: Sivtek’s vibratory motor produces the highest level of vibrations that is required for optimal screening of edible oils.
Advantages of Choosing Galaxy Sivtek
Being one of the leading Vibro separator and self-cleaning filter manufacturers in the market, Galaxy Sivtek’s high-performing models outshine the competitors in the industry. The simple and robust design of these filtering machines allows a wide range of calibrations, which provide you with the most optimal filtration experience when it comes to refining edible oils.
Apart from our machines’ exceptional capability in filtering impurities, there are a wide range of other advantages provided by Galaxy Sivtek which can enhance your production experience. Here are a few to help you understand the broad spectrum of solutions provided by us:
Automated Filtration Experience
Our self-cleaning filters make it obsolete for any need for manpower to function efficiently. With a fully automated filtration processing system, our machines can work for a longer period, without any hiccups. It can provide you with a continuous and uninterrupted screening of your edible oil. All you need to do is install the filter system, calibrate your specific requirements, and let it do its magic.
All our self-cleaning and Vibro separators are equipped with a ‘Programmable Logic Control’ box, called PLC box, which can control the pneumatic cylinders as well as actuators on the mesh screen. With this, you can not only control the flow at which the edible oil is being filtered, but you can also control the cleaning disks. This way, our filters can be used for a wide range of products and filtration needs.
Extremely Easy to Maintain
A major challenge that manufacturers often face is to remove a certain part or disassemble the filter for intensive cleaning. This takes up a majority of precious time that can be utilized to process more raw materials and increase the production capacity.
In order to mitigate this problem, our machines are designed in an ingenious manner which makes them easy to assemble and disassemble. The components of the machine are attached with the help of detachable clamps. Whenever you need to manually clean the screens or machine, all you have to do is release the clamps and the filter will come apart easily.
Our self-cleaning filters have a wide range of customization options that allows you to increase the efficiency of your filtration as per your requirements. One of the most common upgrades that manufacturers of edible oil industries go for is to add a dual cylinder which increases the flow capacity and helps you handle high flow filtration more efficiently. With the right calibrations, our self-cleaning filters can filter liquids of viscosity ranging from 1 cP to 50,000 cP, which makes sure that the debris have been thoroughly removed from your raw material at every viscosity level.
Reduced power consumption
Considering the extensive power load that edible oil filtration consumes, our filters are designed in a manner that they consume minimal power while giving you the most optimal output. Our high-capacity pneumatic cylinders are capable of upholding filtration of industry standards at comparatively less power consumption.
Minimizes Operation Costs
By the concurrent effects of all these unique features, Galaxy Sivtek’s self-cleaning filters can drastically reduce your operation costs. It helps you make the optimal utilization of your resources, which ensures a minimal scale for error and wastage. Increasing the levels of accuracy infiltration, it also makes the final product much richer and refined for consumption.
Furthermore, the reduced power consumption also reduces your operating expenses. The automatic process of the filters also makes it obsolete to requires manpower, which further reduces your filtration expenses.
Make your filtration infrastructure capable to meet market demands
While the demand for edible oils is increasing throughout the world, you need an infrastructure which allows you to meet these demands, without letting your competitors take over. And in that endeavour, advanced filtration machines can be a great asset.
To help you chart your way through this dynamic economic situation, Galaxy Sivtek brings you two of their most efficient and precise filtration machines that can help you succeed. With the help of Sivtek’s self-cleaning filters and Vibro separator, you can not only make your filtration experience more precise but also increase your output to meet the market demands.