Sieving & Filtering is one of the important process used by all the processing industries. Some must remove impurities; some have to grade the material, and some do the check screening before packaging.
Purpose may be different, but problems are the same! “Time & throughput capacity”. Faster the screening process is, faster the batch finishes. As a result, your precious time is saved, and more profit goes into your pocket.
Well! How do we do that? The answer to this is Galaxy Sivtek Sieving and Filtering customized solution. Galaxy Sivtek solutions are highly capable to give you maximum throughput capacity and efficiency.
Galaxy Sivtek customized solution boost the performance of a vibrating sieve. Let’s have a look at some of the customized solution and upgrades that literally converts hours into minutes.
1. Deblinding system
Your mesh is getting chocked and resist the new material to sieve. Hence you end up getting low throughput capacity and your material remains not sieved.
The solution to the above problem is deblending of the mesh through our various deblending systems. The deblinding system can be in the form of tapping, rubbing or with the help of ultrasonic waves.
2. Control Feeding
Mesh plays the important role in the performance of your vibrating sieve. Tighten the mesh tension is more the throughput capacity you will get.
Improper feeding causes disaster to the mesh tension. Dumping the whole bag of material on the mesh can result into loose mesh and sometimes mesh tearing. That is the reason Galaxy Sivtek suggests you to use proper feeding control equipment provided by us.
3. Maximizer Deck
Vibro Sifter gives desired performance only if the material gets proper screening area. SIVTEK Maximizer deck is retrofitted on a sifter with two screening mesh of the same size.
Maximizer deck improves the production capacity by 50% without requiring additional equipment. Material which do not able to sieve on the first level mesh can be screened by the second mesh ring. Hence it doubles the screen area for the material & improves the efficiency.
4. 360° Discharge Separator
The 360° Discharge Separator discharges oversize particle 360° around the periphery. Material do not build up around the screen periphery and discharges down to the outlet.
This utilises maximum screening area & provides longer mesh life, high capacity & efficiency and low screen blinding.
5. Bag Dump Station
Bag dump station help you in feeding control and assist the operator on easy material handling. It provides clean and safe unloading of material and eliminate product loss due to manual feeding.
A customized bag dump station may installed with a conveyor which helps in material handling & control feeding. Some advanced features of bag dump station are open/close hydraulic doors, dust free environment, dust collector, heavy duty bag support grate etc.
Before you go for any of the customized solutions or upgrade always consult with Galaxy Sivtek expert team, who are having years of experience in quality sieving. Because a true Sieving & Filtering expert can only turn your hours of sieving to minutes.
