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Jaggery powder is a common ingredient used in homes, sweet shops, bakeries, and food processing industries. Natural sweeteners gained popularity because they preserve more natural minerals than refined sugars. Jaggery powder manufacturers face a major problem because their product creates lumps during the processes of crushing and handling and storage.
Lumps in jaggery powder can affect product quality, create problems in packaging, and reduce customer satisfaction. The process requires proper screening which serves as a critical step. The right screening equipment enables manufacturers to keep jaggery powder clean from lumps while creating a product that flows smoothly through the processing system.
When the blocks of jaggery are ground or pulverised to produce the jaggery powder, the actual finished product will not always be of the same size. Jaggery particles simply lump because they contain moisture and they are naturally sticky. In case these lumps are not removed they may cause a number of problems:
Screening helps solve these problems by separating oversized lumps from the fine powder. The process produces a uniform product which flows freely and simplifies handling and packing and selling operations.
The Sivtek Vibro Separator serves as an excellent device for screening jaggery powder because it was built specifically to accommodate food products while providing uniformity throughout the entire screening operation.
The vibratory motion is utilized in this machine to transfer the jaggery powder through a mesh screen. Fine particles go through the screen with the lumps and oversized particles separated and discharged through a different outlet.
This is a very simple non-complex mechanism that makes sure that only homogenous powder goes through in the acquisition of packaging or additional treatments.
The screening of jaggery powder with a vibro separator is a straightforward process:
This ensures a uniform particle size and also the retention of which contributes to an improvement in the quality of the final product.
Application of Sivtek Vibro Separator to screen jaggery powder has a number of useful benefits:
1. Uniform Particle Size
The machine ensures that only fine, evenly sized particles pass through, giving the final product a smooth and consistent texture.
2. Effective Lump Removal
The process allows for the simple extraction of sticky lumps which form during both crushing and storage to enhance product flow and improve visual appearance.
3. Better Packaging Efficiency
Free-flowing powder reduces the chances of blockage in filling machines, resulting in smoother and faster packaging.
4. Improved Product Quality
A uniform jaggery powder is more appealing and has better performance in the food sector, ensuring customer satisfaction.
5. Hygienic and Food-Grade Design
This machine is constructed using food grade materials and it is also hygienic in nature and is therefore designed in such a way that it meets hygienic standards expected in food industry.
6. Low Maintenance and Easy Operation
The vibro separator is easy to operate and clean, which is appropriate in both small and big scale jaggery processing units.
The vibro separator system allows jaggery powder production from both small traditional operations and modern food processing facilities to integrate the system into their manufacturing process. This is possible because it can be installed after the crushing or pulverizing process and before the packaging process.
Manufacturers can achieve better product quality through the screening step because it allows them to keep their existing processes intact.
Jaggery powder maintains its natural taste and health benefits, but proper processing methods are essential to achieving its highest quality. Lumps and inconsistent particle sizes can detract from the product’s appeal and lead to handling challenges.
Powder screening through the Sivtek Vibro Separator process produces a final product that has uniform smoothness and free-flowing characteristics. It removes lumps, improves packaging efficiency, and helps manufacturers deliver consistent quality to the market.
For jaggery powder producers looking to enhance product quality and streamline their process, a reliable vibro separator is a simple yet powerful solution.
