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The smarter way to sieve products with i-Sivtek

Sieving Smarter With i-Sivtek

Introduction:

Industry 1.0

A major feature of the first industrial revolution in Britain began in the late 18th century when the use of water and steam power replaced human and animal power. It was more economical to manufacture finished goods with machines than to produce them by hand.

Industry 2.0

In the following century, assembly lines and the use of oil, gas, and electricity were introduced as part of the second industrial revolution. A combination of these new power sources and more advanced communication methods, such as telephone and telegraph, led to mass production and some level of automation in manufacturing.

Industry 3.0

As part of the third industrial revolution, which began in the middle of the 20th century, manufacturing processes were enhanced by computers, advanced telecommunications, and data analysis. To help automate some processes and collect and share data, programmable logic controllers (PLCs) were embedded into factory machinery as part of the digitization process.

Industry 4.0

It has been determined that we are now in the fourth industrial revolution, also known as Industry 4.0. Informed data, which is characterized by increasing automation and the use of smart machines and factories, enables companies across the value chain to produce goods more efficiently and productively. By improving flexibility, manufacturers are able to meet customer demands by using mass customization, ultimately striving to achieve efficiency on a one-to-one basis. With the collection of more data from the factory floor and the integration of that data with other enterprise operational data, a smart factory can provide greater transparency of information and allow for more effective decision-making.

Galaxy Sivtek is the first ever company in the Sieving and filtering industries to take the fist step towards the industry 4.0 standards, with the launch of its state of the art intelligence module, capable to perform multiple functions simultaneously for the sieving machines functioning operations, it also performs as a pre-emptive failure detection module to ensure the safety of the operation.

Working:

The trailblazing module informing about the working of the machine where a digital display, that displays array of important information of the vibrating screens. 3 different indicator lights highlight different stages of the operation, notifying the working cycle and the service cycle of the equipment.

Analysis:

Numerous data points are shown by the I-sivtek like the

  1. Total Time
  2. Trip Time
  3. Current
  4. Temperature

Precise maintenance indication

Green: The machine is working fine, and no inspection or intervention is necessary

Yellow: The yellow light indicates the first warning light for maintenance and examination

Red: The red light is the final warning light indicating that the machine is ready for its scheduled maintenance check.

After assessing the apparatus, the equipment inspector resets the time ready to again take the reading for another production cycle.

The intelligence module also presents vital information about the separators like the

Total time: Which represents the summation of the entire time the machine has worked.

Voltage: the indicator module also shows the amount of current, and voltage supplied to the motor for functioning at its optimal levels.

One of the biggest concerns faced by many of us the temperature of the motor, causing rapid motor failures and housing, this newly developed equipment also measures the temperature of the Motor housing indicating if any excessive heat is generated.

Features:

  1. Temperature indication
  2. Voltage and current indication
  3. Total time indication
  4. Trip time and service indicator

Benefits:

  1. Prevents premature failures
  2. Avoids accidents
  3. Timely service schedules
  4. All the machines’ conditions on your fingertips

Product Highlights

1.) Mobile-Quick relocation. Easy cleaning & maintenance.
2.) Ease of Use- Simple control panel to adjust the height & speed of the brush.
3.) High safety and low maintenance & running costs-Brush doesn’t touch the wire mesh screen.
4.) All contact parts in stainless steel SS304. Full or partial SS316L upgrades are available.

Headquartered in Vadodara, Gujarat, India, Galaxy Sivtek, an ISO-certified company is primarily engaged in the design & development, manufacturing, and commissioning of industrial screening & self-cleaning filter equipment. Since 1990, the company’s extensive range of industrial screeners, liquid filters & after-market parts has successfully assisted 1200+ customers on 10000+ projects across 12+ major industries in 30+ countries to increase quality, productivity and profitability.

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