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Vacuum Transfer system

The Unique Solution – Vacuum Transferring System and Sieving Machine

Various industries require a clean, safe, and maintenance-free method for the production of goods. One of the main course in processing industry is product transmission. The product can be raw material, associated agents or finished products in the form of powder, liquid, granules and slurry.

When the processing plant is dealing with critical material like superfine dust, toxic powder, chemicals, explosive materials, Food and pharmaceutical products, it has to be conveyed in an enclosed system to avoid human intervention and hazards.

Galaxy Sivtek have developed a Vacuum Transferring System with Vacuum SIVTEK which makes it a unique combination for sieving bulk powder, granules, flakes, pellets etc. in closed environment. It is flexible to fit into current processing unit such as loading into mixers, unloading from drums, sieving, filling and packing.

Bulk material volume and vacuum pump capacity specify the conveying parameters. Throughput capacity is strongly dependent upon the bulk material or powder properties like bulk density, particle size, humidity, temperature etc.

Advantages:

Complete automatic solution.

Avoid human intervention and keep the material intact from external impurities.

Keep the operator safe from the toxic or allergic materials.

Keep the environment clean with its dust proof advantages.

Designed as per cGMP(Current Good Manufacturing Practices compliance) norms.

Complete discharge of material and having no retention.

Avoid wastage of product.

Easy to clean and wash the equipment.

How it works?

The material can be picked automatically through a feeding hopper or by an operator using a suction wand and transferred to an enclosed vibrating inline sieve. Oversize and undersize particles are separated through a desired fine mesh. Accurate sieving results are obtained using the Galaxy Sivtek make Vacuum vibrating sieve.

Vacuum SIVTEK works best with Vacuum transmission equipment as it provides sieving in closed environment. The vibrating sieve removes any unwanted impurities or oversize percent present in the material. Vacuum SIVTEK gives higher efficiency with higher throughput rates as compared to other conventional vacuum sieves.

Undersized particles are then transported to a bulk material receiver in the same vacuum environment. The receiving hopper collects the material and releases it through a butterfly valve at a scheduled time. It also consists of a filter cloth that filters the air from the material fed. The filter removes air from top of the receiver and keeps the material below the filter cloth. Air strokes are blown at a certain time to clean the filter cloth.

The whole unit is controlled by a vacuum control station, where vacuum opening and closing valves are controlled. Filter strokes, timing for opening and closing of butterfly valves are also provided within the control unit.

The whole unit is controlled by a vacuum control station, where vacuum opening and closing valves are controlled. Filter strokes, timing for opening and closing of butterfly valves are also provided within the control unit.

In many production plants, multiple materials are conveyed and sieved through the same equipment. Therefore, it is highly required to easily assemble, dismantling and cleaning to avoids cross-contamination. It can also be customized with a CIP (Clean in place) system. For example, paint manufacturers use different dye products having different colours. They must clean it before using the next batch.

The system consists of high-grade stainless steel and mirror finish that fulfils the hygiene demand of the pharma and food industry. It is a highly durable and robust system with an adjustable height of the receiver. The receiver can be easily combined with stationary or mobile hoists. For the reason, more and more plants are adopting the Vacuum conveying system instead of conventional conveying systems like screws, augers, lifts, belts and bucket conveyors.

Vacuum transmission system for sieving the bulk solid and powder can be easily installed within the current processing line with the help of a SIVTEK Sieving expert. Contact Galaxy Sivtek to ensure you produce contamination free high quality products.

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