Committed To Quality, Committed To You
Owing to its myriad applications and health properties, the spirulina production market has seen significant growth in recent years due to the increased demand for natural and organic food products. It is used in a wide range of products, including dietary supplements, health drinks, snacks, and even pet food.
The global spirulina production market is expected to continue to grow as more people become aware of its health benefits, and the demand for natural and organic food products increases. This increases the pressure for spirulina manufacturers to produce the best quality products and employ high-intensity techniques and vibro sifters to achieve that.
Spirulina is a blue-green algae that grows naturally in alkaline lakes and ponds in warm climates. It is a complete protein source, containing all essential amino acids and is also rich in vitamins, minerals, and antioxidants.
Spirulina has been traditionally used as a food source in many cultures and is now widely available in health food stores and online as a supplement. It has been studied for its potential health benefits, including reducing inflammation, improving cholesterol levels, and boosting the immune system.
It is often consumed in powder or tablet form and can be added to smoothies, juices, or other foods. It is also used as a natural food coloring and is sometimes added to cosmetics and skincare products.
Spirulina is typically harvested from its natural growing environment, either freshwater or saltwater. After the harvested algae are cleaned and dried, they are often milled into a fine powder. The raw powder must be precisely sieved to give you the finished product.
The screening process is a critical step in the manufacturing of spirulina. Without proper screening, consumers may be at risk of consuming contaminated or impure spirulina, which can have negative health consequences.
Here are some key factors to consider while screening your spirulina mixture:
To ensure the safety and quality of spirulina, it must undergo sieving and screening in a safe and hygienic environment. Spirulina is susceptible to contamination by harmful bacteria, toxins, or other contaminants, which can pose a significant risk to consumers. Therefore, it must be produced, processed, and packaged in a clean and controlled environment to prevent any contamination.
This screening process is vital to ensure that the harvested algae are free from contaminants and impurities, which can be harmful to human health. Contaminants can include heavy metals, sand, and pebbles that may be present in the natural growing environment of spirulina. If these contaminants are not removed during the screening process, they can remain in the final product and pose a health risk to consumers.
In addition to ensuring product safety, the screening process can also help improve spirulina quality. The final product can have more beneficial nutrients, such as protein, vitamins, and minerals by removing any impurities.
Regular screening is crucial to ensure that you receive a consistent, high-quality spirulina product. Manufacturers monitor the quality of the algae throughout the manufacturing process to ensure that each spirulina batch is of the same high quality. By doing so, they can detect any irregularities in the algae’s composition and take corrective measures to maintain the product’s consistency. This process also allows for continuous improvement in the manufacturing methods to produce an even better product.
When dealing with chemical components, it is very important to process them in a controlled and appropriate environment, as they can have adverse reactions very quickly. In order to create the best quality spirulina powder, you need to take care of each and every item, from the temperate under which it is being churned to how much you have control over the functional additives.
In order to assist manufacturers that produce spirulina powder, we present our high-intensity filtration and screening machines that have proven to excel when it comes to processing a wide range of materials. Not only do they help you make your production faster, but it also makes it more efficient and reliable.
Galaxy Sivtek provides vibro sifters specifically designed to remove impurities and foreign materials from raw materials like fats or oils released from the spirulina mixture. These high-quality sifters are efficient in their operation, ensuring that the spirulina powder remains consistent in its quality. Removing unwanted particles makes the raw materials cleaner and purer, resulting in a better end product. Galaxy Sivtek’s vibro sifters offer an effective solution to the problem of impurities in raw materials, making them an essential tool for spirulina manufacturers.
Galaxy Sivtek’s versatile filters and screening machines have a wide range of customization options that allow you to increase efficiency as per your requirements. From increasing the motor capacity of the machines to enhancing their control, we allow you to modify the screening and filtration machines in a way that can easily integrate with your already established processing line.
Understanding the requirements of processing spirulina mixture in varied temperatures, our filters are designed to withstand high-temperature products without sustaining any harm. Our self-cleaning filters also have hot water jacketing feature that helps you maintain the liquid-solid suspension temperature.
The filters and screening machines we offer have control boxes that enable users to adjust the temperature and pressure of the environment where spirulina powder are being processed with ease. Moreover, Sivtek’s self-cleaning filters have a specially designed Programmable Logic Control (PLC) box that allows for simultaneous control of the pneumatic cylinders and the actuators.
This modification facilitates the management of the filtering process and increases efficiency in the production of spirulina powder. With these features, our filters and screening machines provide a high level of precision and automation, ensuring a streamlined and effective operation.
Our screening machines are engineered to deliver the most accurate and refined gradation results every time they are used. Their unique design offers finesse and precision, allowing for the precise separation of up to five levels of particle gradations in a single operation. This high level of accuracy ensures that the screening process is streamlined, efficient, and cost-effective. Whether you’re working with large or small batches of material, our screening machines can help you achieve optimal results in gradation, quality, and consistency.
Sieves play a vital role not only in the pre-production and production stages of spirulina powder but also during the packaging process. They can help eliminate any particles or debris that might have accumulated in the spirulina powder during transportation or storage. As a result, sieves help ensure that the end product is clean and pure. Thus, sieves are a crucial tool for spirulina manufacturers that can be used throughout the production process.
Galaxy Sivtek offers a range of versatile machines that can provide the highest standard of filtration and screening performance for different raw materials. These machines are designed to perform various processes such as clarifying, dedusting, sorting, and delumping, which can be modified as per your specific requirements. We provide stalwart machines that can significantly enhance your production capacity and quality.
Here are some of our screening and filtration machines that can truly enhance your production capacity and quality:
Our company is proud to offer the Super Gyro Separator, an innovative solution that has proven beneficial for industries related to spirulina powder manufacturing. This state-of-the-art gyratory machine is equipped with inventive motor designs and vibratory functionalities, which make the screening process twice as efficient as conventional machines. Its strategic positioning of the vibratory motors on the top and lower weights results in a circular motion that increases throughput, allowing companies with high-volume screening requirements to benefit greatly from it.
The Super Gyratory Separator is versatile and can handle all types of materials, including wet, dry, coarse, fine, hot, or cold, without compromising the quality of screening. It provides the most accurate gradation for up to 5 levels, enabling companies to achieve better productivity and throughput. Furthermore, it is designed to significantly reduce power consumption, making it a cost-effective solution for screening requirements.
In addition to its efficiency, the Super Gyratory Separator is a reliable and efficient screening solution that helps companies save time and money. Its ability to achieve the most accurate gradation for up to 5 levels without compromising the quality of screening is a valuable feature that enhances productivity. Companies can achieve their screening goals with ease and at a lower cost with this innovative separator.
The versatility, accuracy, and cost-effectiveness of the Super Gyro Separator make it a must-have for companies looking to enhance their screening process. Our innovative gyratory machine is the perfect solution for companies with high-volume screening requirements, as it offers a more efficient and accurate method of screening materials. Companies can benefit from our separator’s enhanced productivity, lower cost, and higher throughput. With its reliable and efficient screening capabilities, our Super Gyro Separator is an invaluable tool for enhancing productivity in any industrial setting.
If you are looking for a high-powered screening machine that offers superior throughput and accuracy, the Super Sivtek Separator is an ideal choice. This machine is designed to provide reliable and efficient screening for various applications and can process ultra-fine mesh with ease. With three times more vibrations than conventional sieving machines, it is a powerful tool for businesses seeking to improve productivity.
The circular vibratory screen of the Super Sivtek Separator can precisely separate up to five levels of particle gradations in one operation, making it an excellent choice for businesses looking for accuracy and efficiency. Capable of sieving up to 500 units without breakdown, this industrial sieving machine is built to last.
The Super Sivtek Separator is a highly accurate and precise vibratory sieve providing finesse and particle separation accuracy. It’s compact size and high-capacity vibrations make it an invaluable addition to any company’s screening process.
With adjustable motor weights and seamless rotating angles, the machine generates high-force vibrations, allowing it to easily handle even the most challenging sieving tasks. Its strong bearing housing with mounted motors on the side operates on the belt and pulley mechanism principle, ensuring the machine operates smoothly and efficiently. The Super Sivtek Separator is a reliable and cost-effective sieving solution for businesses of all sizes.
In summary, the Super Sivtek Separator is an excellent choice for companies seeking to improve their screening processes’ accuracy, efficiency, and reliability. Its high-powered and precise design make it an ideal choice for businesses processing ultra-fine mesh. With its ability to separate up to five levels of particle gradations, the Super Sivtek Separator provides a highly efficient and accurate screening solution for businesses seeking to improve productivity.
The SIVTEK Vibro Separator is an ideal gyro separator machine, crafted with years of expertise and experience in the industry. This efficient and intense vibro separator is capable of sieving all kinds of materials and offers support for scalping, de-dusting, and gradation settings.
The machine’s vibratory motors are placed strategically to provide circular motion and greater productivity. The eccentric weights on the upper and lower ends of the motion generator shaft enable the machine to create high-intensity vibrations. The top weight spreads the material across the screen, while the lower weight tilts the machine for vertical vibrations. This results in more even distribution of the materials being screened, enabling faster screening, which is advantageous for bulk screening.
The SIVTEK Vibro Separator is a reliable and cost-effective solution for all types of sieving requirements. It is designed to perform screening operations with precision and provides higher gradation accuracy. Its smooth and secure operating experience makes it an optimum vibro separator machine.
This uniquely designed gyro separator offers numerous benefits, such as significantly increasing the screening capacity and providing five different gradations in a single operation. It is also one of the most versatile machines in the industry. The machine’s robust woven mesh embedded in its vibrating sieve ensures a longer life span without any downtimes.
It comes with a diverse range of add-ons that can transform its modes of application. You can install different types of screening rings to bring a whole new level of versatility to this gyratory separator.
The SIVTEK Vibro Separator is an ideal choice for companies looking for a reliable, cost-effective, and efficient screening solution that provides high gradation accuracy and versatile applications. Its features and capabilities make it one of the most efficient and effective machines in the industry.
The Inline Sivtek is a popular inline vibro sifter that is highly regarded for its unique design and compact sieves. It is perfect for fine mesh processing and reducing screening time. It is ideal for industries with low bulk-density materials and fine particle requirements, such as spirulina powder manufacturing.
What makes the Inline Sivtek Single Motor stand out from traditional single-motor screeners is its innovative design. The centerline placement of the inlet and material discharge outlet significantly reduces the movement of the screening material, making it more economical and efficient.
The compact size of the machine is also noteworthy, as it takes up very little space and reduces maintenance costs. Its low headroom space requirement makes it easy to install and adjust to fit the available space, while the machine’s easy disassembly and cleaning capabilities reduce manpower costs.
The Inline Sivtek Single Motor is highly effective for raw material screening, in-process screening, pre-packaging screening, and de-dusting. It can provide high throughput and speed up the screening process, making it a versatile machine suitable for a range of industries. With its unique construction, compact sieves, and efficient design, the Inline Sivtek is a top choice for companies looking to improve their screening capacity and efficiency.
The Linea Sivtek is a revolutionary machine designed to make the challenging task of screening dry, wet, sticky, and abrasive materials much simpler. This innovative equipment uses horizontal vibrating screens to enable the screening of large quantities of spirulina powder at once, making it a highly efficient and productive choice.
What makes the Linea Sivtek unique is its ability to screen materials with optimum gradation results. Its design, with dual convertible screening decks and double-vibration motors, provides versatility and flexibility, making it adaptable to specific requirements and providing the desired performance.
Double-vibration motors mounted on both sides create high-intensity vibrations to separate unwanted particles, allowing the machine to process high feed flow and provide the finest end result in the screening process. Additionally, the machine’s rectangular sieves can easily screen all kinds of materials, from de-lumping and de-watering substances to solid and bulky ones.
The Linea Sivtek’s popularity in the spirulina powder industry stems from its adaptability, flexibility, and efficiency, making it the ideal screening equipment for businesses dealing with dry, wet, abrasive, and sticky materials. Its linear design provides higher malleability and free flow of the material, allowing it to screen efficiently. With the added benefit of a clamping system, cleaning residues and mesh left behind in the machine is also easy.
With a motive to help you take your production capacity and efficiency of spirulina powder to the next level, we have honed this selected range of screening and filtering machines that far exceed in performance than any other conventional alternative. Not only can they produce high quantities in less time, but they can also maintain integrity and quality to the highest standard.
Want to employ one of our machines to enhance your production capacity and efficiency, click here to contact us
