Committed To Quality, Committed To You
With the rise of cleaning and maintenance requirements in households as well as industries, the production of soaps and cleaning agents has increased exponentially. The global market of soap noodles is expected to reach a valuation of USD 4.9 billion by 2025.
And most of these finished products are manufactured from soap noodles. So, first, let’s understand what soap noodles are.
Soap noodles are the base from which all commercially and privately used soaps are made from. They come in various forms and compositions, depending on the desired texture of the soap.
Soap noodles are primarily made from the fatty acids extracted from vegetable oils and animal fats through an intensive process. These fats then go through a process called saponification, where the fatty acids are converted into metallic salt deposits, which are further processed to create soap noodles.
While most companies use soap noodles to create soaps for purposes like laundry, bathing, toiletries, detergent bars, and so on, soap noodles are also helpful in medical purposes. They come in very handy when you want to produce medicines in bulk.
Soap noodles made from vegetable oils dominate the market demand, as they are used to make laundry soap bars that are heavily used in households and industries as well.
Soaps are used for a wide variety of applications that range from bathing to cleaning sheets of cloth at industrial levels. And as the applications of soap vary, so does their composition depending on the task at hand. While the soaps that are used for bathing are mainly soft in composition and free from unwanted alkalis, soaps made for laundry and washing necessities are supposed to be hard and mixed with some residual alkali.
When dealing with such chemical-based substances, you need to take care of each and every detail and keep them at exact proportions. Here are a few major key points that you need to pay attention to while creating soap noodles:
When dealing with chemical components, it is very important to process them in a controlled and appropriate environment, as they can have adverse reactions very quickly. In order to create the best quality soap noodles, you need to take care of each and every item, from the temperate under which it is being churned to how much you have control over the functional additives.
In order to assist manufacturers that produce soap noodles, we present our high-intensity filtration and screening machines that have proven to excel when it comes to processing a wide range of materials. Not only do they help you make your production faster, but it also makes it more efficient and reliable.
Galaxy Sivtek provides vibro sifters that are specifically designed to remove impurities and foreign materials from raw materials like fats or oils. These high-quality sifters are efficient in their operation, ensuring that the soap base remains consistent in its quality. By removing unwanted particles, the raw materials become cleaner and purer, resulting in a better end product. Galaxy Sivtek’s vibro sifters offer an effective solution to the problem of impurities in raw materials, making them an essential tool for soap manufacturers.
Galaxy Sivtek’s versatile filters and screening machines have a wide range of customization options that allow you to increase efficiency as per your requirements. From increasing the motor capacity of the machines to enhancing its control, we allow you to modify the screening and filtration machines in a way that can easily integrate with your already established processing line.
Understanding the requirements of processing vegetable oils and animal fats in varied temperatures, our filters are designed to withstand high-temperature products without sustaining any harm. Our self-cleaning filters also have hot water jacketing feature that helps you maintain the liquid-solid suspension temperature.
The filters and screening machines we offer have control boxes that enable users to adjust the temperature and pressure of the environment where soap noodles are being processed with ease. Moreover, Sivtek’s self-cleaning filters have a specially designed Programmable Logic Control (PLC) box that allows for simultaneous control of the pneumatic cylinders and the actuators.
This modification facilitates the management of the filtering process and increases efficiency in the production of soap noodles. With these features, our filters and screening machines provide a high level of precision and automation, ensuring a streamlined and effective operation.
Our screening machines are engineered to deliver the most accurate and refined gradation results every time they are used. Their unique design offers finesse and precision, allowing for the precise separation of up to five levels of particle gradations in a single operation. This high level of accuracy ensures that the screening process is streamlined, efficient, and cost-effective. Whether you’re working with large or small batches of material, our screening machines can help you achieve optimal results in terms of gradation, quality, and consistency.
Sieves play a vital role not only in the pre-production and production stages of soap noodles but also during the packaging process. They can help eliminate any particles or debris that might have accumulated in the soap noodles during transportation or storage. As a result, sieves help ensure that the end product is clean and pure. Thus, sieves are a crucial tool for soap manufacturers that can be used throughout the soap-making process.
Galaxy Sivtek offers a range of versatile machines that can provide the highest standard of filtration and screening performance for different raw materials. These machines are designed to perform various processes such as clarifying, dedusting, sorting, and delumping, which can be modified as per your specific requirements. We provide stalwart machines that can significantly enhance your production capacity and quality.
Here are some of our screening and filtration machines that can truly enhance your production capacity and quality:
Our Super Gyro Separator is an innovative solution that has proved to be beneficial for industries related to soap noodle manufacturing. This ingenious gyratory machine is equipped with inventive motor designs and vibratory functionalities that make the screening process twice as efficient as conventional machines. This is made possible by the strategic positioning of the vibratory motors on the top and lower weights, resulting in a circular motion and increased throughput. Companies with high-volume screening requirements can benefit greatly from this, as the separator can screen more materials in less time.
The Super Gyratory Separator is highly versatile and can handle all types of materials, including wet, dry, coarse, fine, hot, or cold, without compromising the quality of screening. It provides the most accurate gradation for up to 5 levels, enabling companies to achieve better productivity and throughput. Furthermore, it is designed to reduce power consumption significantly, making it a cost-effective solution for screening requirements.
In addition to its efficiency, the Super Gyratory Separator is a reliable and efficient screening solution that helps companies save time and money. Its ability to achieve the most accurate gradation for up to 5 levels without compromising the quality of screening is a valuable feature that enhances productivity. Companies can achieve their screening goals with ease and at a lower cost with this innovative separator. Its versatility, accuracy, and cost-effectiveness make it a must-have for companies looking to enhance their screening process.
The Super Sivtek Separator is a high-powered screening machine that provides higher throughput for ultra-fine mesh in each round, making it a reliable and efficient option for various applications. This machine generates three times more vibrations than any conventional sieving machine, making it a powerful and dependable option for businesses looking to improve their productivity.
With its circular vibratory screen, the Super Sivtek Separator can precisely separate up to five levels of particle gradations in one single operation, which is an excellent feature for businesses looking for accuracy and efficiency. The machine is capable of sieving up to 500 units without experiencing a breakdown, making it a perfect industrial sieving machine.
The Super Sivtek Separator is a highly accurate and precise vibratory sieve that provides finesse and accuracy in particle separation. Its compact size and high capacity vibrations make it a valuable addition to any company’s screening process.
The machine is equipped with adjustable motor weights and seamless rotating angles that enable it to generate high-force vibrations. The high-intensity vibrating screen separator is meticulously designed to ensure that the Super Sivtek Separator can perform even the most challenging sieving tasks with ease.
Additionally, the machine has a strong bearing housing with mounted motors on the side that work on the principle of bet and pulley mechanism. This design ensures that the machine operates smoothly and efficiently, providing a reliable and cost-effective sieving solution for businesses of all sizes. The Super Sivtek Separator is an excellent choice for companies looking to improve their screening processes’ accuracy, efficiency, and reliability.
The Sivtek Tumbler Screens are gaining popularity for their innovative construction and compact design. These screens are embedded with inline vibro sifters that efficiently screen fine mesh and reduce screening time, which in turn increases the capacity and efficiency of your manufacturing process. They are an ideal choice for materials with low bulk density and fine particles, just like the raw powder from which soap noodles are formed.
The unique design of the Sivtek Tumbler Screen provides a 3-dimensional elliptical motion that allows radial and tangential inclinations. This motion enables fine particles to pass through the centre of the screens while pushing coarse particles to the periphery, which can be discharged as per the user’s requirements.
The simplicity and convenience of the Tumbler Screen’s design increase efficiency and provide economical outcomes. The compact structure of the machine occupies less space and manpower, reducing maintenance costs. The gyro sieves on the machine can be disassembled easily, making it easier to clean.
This vibro screen is meticulously designed to deliver optimal efficiency, regardless of the quantity of the material. Its capability to process high bulk density products makes it an ideal screening machine for industries such as food and beverage, minerals and metallurgy, plastic, and chemical industries. It provides the highest level of gradation for low bulk-density products such as granules and talc powder.
Overall, the Sivtek Tumbler Screens are an innovative and compact screening solution with efficient vibro sifters that can easily screen fine mesh. Their unique 3-dimensional elliptical motion ensures optimal screening and their convenient design reduces maintenance costs. They are suitable for a variety of industries, making them an ideal screening machine for those who require a reliable and efficient screening solution.
Our Sivtek Self-cleaning filters are gaining much appreciation in the chemical and pharmaceutical industries for their applications on filtering fats and other liquid materials from mixtures. It can substantially reduce the time consumed in filtering fatty acids from vegetable oils and animal fats, while making sure that you get the optimal filtration experience.
This self-cleaning filter harnesses an automatic filtration system that efficiently eliminates unwanted particles from both watery and highly viscous liquids. The Sivtek Self-cleaning Filter utilizes the Delta P principle to regulate pressure difference, ensuring continuous and more efficient operation compared to traditional self-cleaning strainers.
One of the most notable features of this self-cleaning filter is its ability to operate continuously 24/7, thanks to its robust and ingenious design that eliminates the need for frequent filter changes. Instead, pneumatic actuators with a cleaning disk collect and clean the accumulated solid particles in the mesh basket, reducing the need for cleaning after each filtration batch.
With its excellent filtration design, the SIVTEK Self Cleaning Filter is perfect for filtering fat from raw meat mixture and vegetable oils. The cleaning disk is designed to withstand hot liquid filtration up to 250℃, and the entire machine is made of high-quality stainless steel for durability and strength. It comes in four different sizes – 2”, 4”, 6”, and 8” – to cater to various industry needs, including food and beverage, pharmaceuticals, and chemicals.
Overall, the SIVTEK Self Cleaning Filter is an innovative and reliable automatic filter that delivers continuous and efficient filtration for different industries, removing unwanted particles from liquid substances without the need for frequent filter changes, making it a great solution for filtering fatty acids from your raw mesh.
The Inline Sivtek is a highly efficient inline vibro sifter that has become well-known in the industry due to its unique design and compact sieves. Its ability to process fine mesh and reduce screening time has increased many companies’ efficiency and capacity. This machine is perfect for materials with a low bulk density and fine particle requirements, such as soap noodle manufacturing.
What sets the Inline Sivtek Single Motor apart from conventional single-motor screeners is its innovative design. The inlet and material discharge outlet are placed in the centerline, reducing the movement of the screening material and dramatically reducing the screening time. This design not only results in more economical outcomes but also increases efficiency.
Moreover, the compact structure of the machine takes up very little space, reducing maintenance costs significantly. The machine’s low headroom space requirement makes it easy to install and adjust to fit your available space. Additionally, the machine can be easily disassembled and cleaned, further reducing manpower costs.
The Inline Sivtek Single Motor is particularly effective for raw material screening, in-process screening, pre-packaging screening, and de-dusting. It can provide high throughput and accelerate your screening process, making it an ideal machine for a variety of industries. Its unique construction and compact sieves, combined with its efficient design and easy maintenance, make the Inline Sivtek a top choice for companies looking to increase their screening capacity and efficiency.
With a motive to help you take your production capacity and efficiency of soap noodles to the next level, we have honed this selected range of screening and filtering machines that far exceed in performance than any other conventional alternative. Not only can they produce high quantities in less time, but they can also maintain integrity and quality to the highest standard.
Want to employ one of our machines to enhance your production capacity and efficiency Contact Us.
