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70. Experience improved meat powder quality and production with our vibro sifters

Vibro Sifter: The Efficient Way for Screening Meat Powder

While food production for humans has a gigantic market, with the increase in the number of households adopting pets, the animal food production industry is also appreciating at a rapid scale. The global market size of pet food production in 2021 was estimated at around USD 11o billion. And it is projected to reach USD 163 billion by 2029.  

The main element used to create any kind of pet food product is made with meat powders. Depending on the animal and nutritional requirements, pet food-producing companies employ various meat powders to make the food enriching and tasty.

What are meat powders?

While being the backbone of any dry pet food product that you find at the store, meat powders are substances that are used for a wide range of cooking and food production processes.

Meat powders are made from animal parts, like bones and offal, which are not consumed by humans. They are incredibly high in proteins and can become great supplements for dogs and cats.

In terms of food production in large scale, meat powders can also be used to convey flavour profiles and properties of meat. They are comparatively cheaper than actual meat and have way minimal handling constraints, as they don’t go bad as easily as fresh meat produces.

Some of the basic examples of where meat powders can be used for human products are soup mixes, stock powder, seasonings, and bouillon cubes.

Why is it necessary to process meat powder in a safe, controlled environment

Unlike chalk or metal, which are easy to convert into powdered form, the process of creating meat powder is way more complex and precise. The raw material is not always composed of a singular structure. While the bones are hard and easy to grind, tissues and meat require a specific process to turn into a powder form.

As the meat and tissues are composed of tons of moisture and fat, you need to extract them before taking it to the grinding process. This is accomplished by cooking the mixture of raw materials at a particular temperature for a specific period which releases the fat and water from the mixture. The mixture is then processed through a fine sieve which removes all the fat and water and gives you the finished raw material.

While the process seems rather easy, there are various nitty-grtties that you need to take care of in order to create the best quality meat powder:

  • Temperature: The major reason why meat powders are considered as good supplements for cats and dogs is that they hold all the nutrients and vitamins that normal meat holds. However, these nutrients and vitamins are very delicate and can easily be destroyed if they are cooked in very high temperatures. Not only that, the meat will also lose all the flavour in high temperatures. Hence, it is paramount that you cook the raw materials in an environment where you can control the temperature.
  • Hygiene: As the meat holds moisture and fat, it can easily get spoiled and create unwanted bacteria if left in an unhygienic and contaminated area. You should process the raw materials in a safe and non-contaminating machine that is CGMP and FDA-approved. Furthermore, you should also be able to clean the machine thoroughly so that you can remove any clogs and clumps that might be stuck on its surface.
  • Precision: Another determining factor of the quality of your meat powder is the precision with which they are ground and sieved. A lot of pet food-producing companies heavily rely on meat powder to create their products. They require their raw materials to be of a specific size and gradation to ensure that their quality stays stagnant. If your products don’t match with their requirements, they will not choose to do business with you.

How can we help you to produce the best quality meat powders?

As we discussed earlier, if the quality of your meat powder and the procedure that goes into creating them does not abide by the above-mentioned criteria, your products will not make the cut in the market.

To help companies that produce meat powders, we offer our high-end screening and filtration machines that can provide you with the most optimal results. They are not only designed to facilitate high-intensity production procedures, but they can also help you increase your production capacity.

  • Optimum Gradation in screening

Our screening machines are designed to give you the most optimal gradation results every time. They are designed to provide you finesse and accuracy, which can precisely separate up to 5 levels of particle gradations in one single operation.

  • Manual Control

Our filters and screening machines are equipped with control boxes that allow you to easily modulate the temperature and pressure of the environment in which the meat powder is being processed. Sivtek’s self-cleaning filters also have a modified ‘Programmable Logic Control’ box (PLC Box) which allows you to control the pneumatic cylinders and the actuators at the same time.

  • Customised Solutions

Galaxy Sivtek’s versatile filters and screening machines have a wide range of customization options that allow you to increase efficiency as per your requirements. From increasing the motor capacity of the machines to enhancing its control, we allow you to modify the screening and filtration machines in a way that it can easily integrate with your already established processing line.

●     Easy Maintenance

Our self-cleaning filters and vibratory screening machines are ingeniously designed in a way that they can be easily assembled and disassembled. All the parts are connected with reliable yet easy-to-disconnect clamps that can seal or detach any part of the filter.

Check out our Meat Powder Sieving Video

Our excellent range of screening and filtering machines for meat powder production

Galaxy Sivtek offers a range of versatile machines that can provide the highest standard of filtration and screening performance for different raw materials. These machines are designed to perform various processes such as clarifying, dedusting, sorting, and delumping, which can be modified as per your specific requirements. We provide stalwart machines that can significantly enhance your production capacity and quality.

Here are some of our screening and filtration machines that can truly enhance your production capacity and quality:

Sivtek Super Gyro Separator

With its ingenious motor designs and vibratory functionalities, our Super Gyro Separator are proving to provide excellent solutions to industries requiring screening of meat powder. 

One of the most significant advantages of the Super Gyratory Separator is that it can make your screening process twice as efficient as conventional screening machines. This is achieved by ingeniously positioning the vibratory motors on the top and lower weights, enabling circular motion and higher throughput. As a result, the separator can screen more materials in less time, which is especially beneficial for companies with high-volume screening requirements.

The separator can handle all types of materials, including wet, dry, coarse, fine, hot, or cold, and provide optimal screening results, regardless of the nature of the material. This versatility is an essential feature that enables companies to achieve higher productivity and better throughput. Furthermore, they are also capable of achieving the most accurate gradation for up to 5 levels, without hampering the integrity and quality of the screening material.

In addition to its efficiency, the Super Gyratory Separator is designed to significantly reduce power consumption, further enhancing its cost-effectiveness. This innovative separator is a reliable and efficient screening solution that can help companies achieve their goals while saving time and money.

Super Sivtek

The Super Sivtek Separator is a high-powered screening machine that is designed to provide higher throughput of ultra-fine mesh with each round, making it a highly efficient and reliable option for a wide range of applications. It is capable of generating three times more vibrations than any conventional sieving machine.

With its circular vibratory screen, the Super Sivtek Separator can precisely separate up to five levels of particle gradations in one single operation. This machine is capable of sieving up to 500 units without experiencing a breakdown, making it an ideal industrial sieving machine for businesses looking to improve their productivity.

The Super Sivtek Separator is a highly accurate and precise vibratory sieve that provides finesse and accuracy in particle separation. With its compact size and high capacity vibrations, it is an excellent option for companies looking to improve their processes and efficiency.

The machine is equipped with adjustable motor weights and seamless rotating angles that enable it to generate high-force vibrations. The meticulously designed high-intensity vibrating screen separator ensures that the Super Sivtek Separator can perform even the most challenging sieving tasks with ease.

The machine also has a strong bearing housing, with mounted motors on the side that work on the principle of bet and pulley mechanism. This design ensures that the machine can operate smoothly and efficiently without any breakdowns, providing a reliable and cost-effective sieving solution for businesses of all sizes.

Sivtek Roto Sifter

It is a highly reliable centrifugal sifter that offers efficient screening and scalping solutions with its innovative technology. Our Sivtek Roto Sifter has a diverse range of applications that makes it perfect for screening low bulk density materials, from minute particles like powder to larger particles like granules. This feature makes Sivtek Roto Sifter the ideal machine to perform screening meat powder.

The machine features a cantilever construction that allows the screens to move freely and without any resistance, which combines the sieving properties with the centrifugal force for optimal results. What sets Sivtek Roto Sifter apart from other machines is its standard motor, which significantly reduces power consumption and enables direct attachment to the plant, eliminating the need for vibrating motors.

Operating quietly and efficiently, the machine produces less than 80dB of noise and creates no extra vibrations, making it perfect for use in industries such as food and beverage or pharmaceuticals.

Sivtek Roto Sifter can perform various functions, including classifying and de-dusting, and comes with four different screen sizes to provide control over the final product. Additionally, the machine is designed to meet high-level hygiene and sanitary standards, ensuring that no contaminants enter your raw materials during the sifting process.

Overall, the Sivtek Roto Sifter is a highly beneficial machine that provides efficient sifting of materials with a lower power consumption, quieter operation, and greater hygiene and contamination control, making it ideal for various industries.

Sivtek Tumbler Screen

Sivtek Tumbler Screens are gaining a lot of recognition for their innovative construction and compact design. The inline vibro sifters embedded in the machine are highly efficient and can screen fine mesh very easily. This also reduces the screening time, while increasing the capacity and efficiency of your process. It is an ideal choice for screening materials with low bulk density and fine particle requirements.

The key feature of the Sivtek Tumbler Screen is its unique design that provides a 3-dimensional elliptical motion. This motion allows the machine to set radial and tangential inclinations. The radial inclination allows the screening material to travel from the center to outwards, and the tangential inclination makes the screening material move in a circular motion. This intuitive motion allows fine particles to pass through the center of the screens and pushes coarse particles to the periphery, which can be discharged as per the user’s requirements.

The simple and convenient design of the Tumbler Screen increases efficiency and provides economical outcomes. The compact structure of the machine occupies less space and manpower, which reasonably cuts maintenance costs. The gyro sieves on the machine can easily be disassembled, which makes it easier to clean.

Moreover, this vibro screen is meticulously designed to deliver optimal efficiency, regardless of the quantity of the material. Its capability to process high bulk density products makes it an ideal screening machine for industries such as food & beverages, minerals & metallurgy, plastic, and chemical industries. It can provide the highest level of gradation for low bulk-density products like granules and talc powder.

Sivtek Self-Cleaning Filter®

This ingenious self-cleaning filter is an automatic filter that effectively removes suspended and unwanted particles from liquid substances, both watery and highly viscous. Compared to conventional self-cleaning strainers, automatic filters are more efficient and operate continuously using Delta P’s principle to regulate pressure difference for the filtering process.

One of the most impressive features of the SIVTEK Self-Cleaning Filter® is its 24/7 continuous processing capacity. This is achieved through an ingenious and robust design that eliminates the need for filter changes. Instead, pneumatic actuators equipped with a cleaning disk collect and clean solid particles that accumulate in the mesh basket. This feature reduces the need for periodic cleaning after each batch of filtration.

Owing to this amazing filtration design, Sivtek Self-cleaning Filter® is an ideal machine to help you with filtering fat from the raw meat mixture.

The filter’s cleaning disk is designed to withstand the filtration of hot liquids up to 250℃. To ensure sturdiness and integrity, the Self Cleaning Filter is made entirely of high-grade stainless steel. It is available in four different sizes, including 2”, 4”, 6”, and 8”. The SIVTEK Self-Cleaning Filter provides optimal filtration for a variety of industries, including food and beverage, pharmaceuticals, and chemicals.

Inline Sivtek® 

This is a highly efficient inline vibro sifter that has gained industry acclaim for its unique construction and compact sieves. Our Inline Sivtek is capable of processing fine mesh and reducing the screening time, thereby increasing your capacity and efficiency. The machine provides a low headroom gyratory screener, which makes it an ideal choice for materials with a low bulk density and fine particle requirements.

What makes the Inline Sivtek Single Motor stand out from conventional single-motor screeners is its acute design. The inlet and material discharge outlet are installed in the centerline, which reduces the movements of the screening material, drastically reducing the screening time and making the entire process more efficient. This simple yet ingenious design not only provides more economical outcomes but also helps increase your efficiency.

Additionally, the compact structure of the machine occupies very little space, significantly reducing your maintenance costs. The machine requires very little headroom space, making it easy to install and adjust according to your accommodation area. It can also be easily disassembled and cleaned, further cutting your costs on manpower.

The Inline Sivtek Single Motor is particularly effective in raw material screening, in-process screening, pre-packaging screening, and de-dusting. It can provide you with high throughput and speed up your screening process, making it an ideal screening machine for various industries.

Increase your meat production efficiency with Galaxy Sivtek

With a motive to help you take your production capacity and efficiency of Screening meat powder to the next level, we offer you our selected range of screening and filtering machines that far exceed in performance any other conventional alternative. Not only can they produce high quantities in less time, but they can also maintain integrity and quality to the highest standard.

Want to employ one of our machines to enhance your production capacity and efficiency, Contact Us.

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